Guangdong Tuostar 2350 Optical Coiler Automatic Loading and Unloading Equipment Case Application
Contributed by Gongkong 2019/12/10 11:43:14
0 Popularity: 6
- Key words: Tuosda optical chuck automatic loading and unloading
- Abstract: This project is aimed at the glass loading and unloading line equipment of the current glass coating equipment Guang Chi. With this complete line solution, the loading and unloading functions of the entire line can be realized.
This project is aimed at the glass loading and unloading complete line equipment of the current glass coating equipment optical smoothing machine. With this complete line solution, the loading and unloading functions of the entire line can be realized. Main method: The carrier board with glass completed by Guangchi coating is picked up by a robot and placed on an artificial lower glass assembly line. After the glass is manually lowered, the glue is peeled off. The carrier board reaches the corner unit through the assembly line and manually cleans the carrier board. After that, it reaches the gluing unit through the ascending and descending assembly line, and the two-track high-temperature glue is automatically applied. Then it is transferred to the glass bonding station through equidistant transfer, and the required coated glass passes through the glass feeding mechanism and is picked up by the robot. It also reaches the glass bonding station, and the glass is positioned to the high temperature adhesive of the carrier board by a non-marking suction method. To fix the glass. The glass-carrying board flows to the board-loading station, and the robot picks up the carrier board and puts it into the optical coating machine to perform glass coating. The coated carrier is then passed from the discharge port to the lower glass assembly line for manual lowering of the glass, thereby achieving cyclic production. The key technologies of this project are: automatic dual-track high-temperature glue application, automatic glass supply, non-trace flexible positioning of glass, synchronous transfer of carrier boards, automatic reflow of carrier boards, automatic loading and unloading of robots, and buffering of carrier boards.
It can realize the full-line automated production of functions such as the recycling of carrier boards, the automatic application of dual-track high-temperature glue, the automatic bonding of glass, and the buffering of carrier boards. The positioning accuracy of high-temperature glue can achieve 0.5mm, which can realize the simultaneous application of dual-track high-temperature glue and the non-stop production of the Guangchi coating machine. It can realize the rapid replacement of high-temperature rubber rolls and save the time of high-temperature glue replacement. The gluing mechanism is flexible and can automatically compensate for the gap caused by the deformation of the carrier plate. The glass-attaching station has high positioning accuracy, high efficiency, and trace-free flexible positioning to ensure product quality. The gripper of the transfer glass robot is equipped with a flexible pressing mechanism to make the glass adhere to the high-temperature glue of the carrier plate to prevent the film from falling off. The loading and unloading parts of the optical coating machine are equipped with a carrier buffer mechanism, which can realize uninterrupted feeding and unloading.
Major issues expected to be resolved by the project The entire line has been put into use at the customer's site in 6 sets:
1: Solved the problem of how to load and unload the board of the optical glider (the carrier board weighs 18 kg, the position is high, and it cannot be loaded and unloaded manually);
2: Solve the recycling of the carrier board, reduce the number of carrier boards, eliminate manual handling, and improve work efficiency;
3: Realize the automatic application of 3 dual-track high-temperature glues, which solves the problems of slow efficiency and physical exertion of manual glueing;
4: Realize automatic positioning of glass feeding, solve the problem of slow efficiency and low accuracy of manual glass placement, and solve the problem of compatibility of different products.
5: Realize the automatic operation of the entire line, saving a lot of manpower.
Impact and driving effect of project implementation on the industry
This project has a major leading role in the automatic loading and unloading of the Guangchi machine. It has been promoted and applied in the world's largest glass panel manufacturer. Follow-up customers still have demand and have demonstration effects in the industry, which reduces the difficulty of using the Guangchi coating machine. Existing coating machine manufacturers are willing to cooperate with this equipment to develop into a total solution. The successful implementation of the project has met the needs of the entire glass industry for coating loading and unloading, and improved the efficiency of coating.
Project technical route and innovation
1: Realize the entire line automation of carrier board reflow, glue, glass, etc .;
2: Realize that the gluing unit sticks dual-track high-temperature glue at the same time, and can quickly change the film, save time, and add a flexible mechanism to compensate the error of the two tracks;
3: The glass-tapping station realizes automatic glass feeding and positioning, high accuracy and short time. The robot is equipped with a flexible glass pressing mechanism, which presses while positioning the glass without a suction cup to ensure that the glass and the high-temperature glue are tightly attached to prevent the light from moving. Shedding of glass during the coating process;
4: Compatible with different specifications of glass products, including shape, size, etc .;
5: Compatible with different products of Guangchi coating, currently including glass, coated sheet.
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